Explosion protection according to ATEX – Avoiding explosions in the chemical and pharmaceutical industry

16. August 2021


Lesezeit: 3 min.

ATEX is an abbreviation for the French designation “ATmosphères EXplosibles”. This can be found in Directive 2014/34/EU of the European Union, which defines the legal basis for the use of equipment and protective devices in areas with potentially explosive atmospheres.
In all areas of industry, which also includes the chemical and pharmaceutical industries, strict regulations must be observed and hazards eliminated to such an extent that an explosion is ruled out at best. What results from the ATEX Directive and the regulations derived from it for your company, we have listed below as an overview once.

Excursus: When do explosions occur?

Explosions in industry are an omnipresent hazard as soon as explosive substances and mixtures are used. These substances and mixtures can be solid, liquid or gaseous. The conditions that must be met for an explosion to occur are illustrated by the hazard pentagon.

Assessing the risk of explosion: The hazard pentagon

The hazard pentagon shows all components necessary for an explosion: If these are present at the same time, an explosion can occur. If, on the other hand, only one of the five conditions is missing, the explosion hazard is no longer present.

Danger pentagon

In order to assess the risk and effects of an explosion in principle, the substances used are evaluated using explosion indicators. These are important for making decisions regarding protective measures and usable equipment located in the hazardous area.

Explosion indicators are intended to help assess the risk of explosion. There are a wide variety of figures that need to be taken into account. For dust, you can find an overview of the most important explosion indicators in the table in the blog article of the same name.

Classification in ATEX zones

Production facilities and plants with potentially explosive atmospheres are divided into explosion protection zones(ATEX zones), which are recorded in the explosion protection document. This classification of the zones is carried out on the one hand by the manufacturer of the systems and devices and on the other hand by the operator of the production facilities in which the systems are used. There are dust and gas Ex zones, depending on the composition and duration of occurrence of the explosive substances and mixtures, as well as groups and categories for assessing the equipment. These determine the respective requirements for the necessary protective measures in the respective areas. We have dedicated a separate blog article to the differences and the assignment of equipment categories to ATEX zones.

What must be observed when dealing with the specifications from the ATEX directive?

In order to guarantee the highest possible safety for the workers as well as the plant also from the legal side, there are various ATEX regulations and directives that must be observed. A distinction is made here between the directives for the operator of the equipment with potentially explosive atmospheres and for the manufacturer of this equipment. There are European as well as national directives and regulations that must be observed.

If explosive atmospheres are present, special care must be taken! However, plant operators and manufacturers can protect themselves not only by complying with the legal requirements. You can take further protective measures, which can be both preventive and constructive. Thus, there are preventive types of protection, which are intended to prevent the explosion, but likewise constructive protective measures, which are intended to minimize the damage to the plant.


Explosions can occur as soon as flammable substances come into contact with reaction substances. Industries and production areas with an increased probability of explosion must take protective measures based on legal requirements. There are measures for the plant operator and the plant manufacturer. In order to be able to take suitable protective measures for the operation or the plant, explosion characteristics must be determined beforehand. These help, in connection with the present ATEX zones, to protect the endangered space in the best possible way against an unwanted explosion.

Bereit für eine maßgeschneiderte Lösung? Wir beraten Sie gerne!


Ähnliche Beiträge